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Fresnel Lens Fresnel Lens

Machine Vision LED Fresnel Lens FL230mm

Specification

[Product Name] LED Fresnel Lens

[Brand] YuYing
[Material] PMMA
[Dimension] 160×100mm (Any size can be cut within 160×100mm)
[Focal Length] 230mm
[Groove Pitch] 0.3mm
[Customized] Diamension, Shape , Focal Length, Groove Pitch etc

Machine Vision LED Fresnel Lens Explained: 230mm PMMA Optical Solution for High-Accuracy Inspection Systems


Machine Vision LED Fresnel Lens is a precision-engineered PMMA optical component designed to improve light uniformity and focusing efficiency in industrial imaging systems. With a focal length of 230mm, it enables stable light shaping for inspection, detection, and positioning tasks. Compared to traditional optics, Fresnel structures reduce thickness and weight while maintaining high optical performance. Widely used in automated inspection, smart manufacturing, and vision-guided systems, it supports custom design in size, groove pitch, and focal parameters to match different imaging requirements.


Customized Services

1. High precision: Tip Width (R) ≤ 0.005mm, with loop distance as small as 0.02mm.

2. Molds capacity: We can process lens molds ranging from as small as 1mm to as large as 2200mm in diameter, accommodating a wide variety of specifications.

3. Focus Distance Design: We can design and manufacture lenses with focal lengths as short as 1mm and as long as 10 meters or more, suitable for different application scenarios.

4. Superior Surface Finish: Surface roughness Ra ≤ 0.014μm (14nm), with Ra ≤ 0.002μm achievable within a 150mm diameter, ideal for high-performance applications





Key Features

  • Ultra-Thin Structure: Compared to conventional convex lenses, the Fresnel lens is lighter and more compact, making it easier to install and transport.
  • Large Size Design: Capable of designing large-size lenses to meet the demands of various lighting applications.
  • Adjustable Light Angle: Provides flexibility in adjusting the light distribution angle, reducing mold costs and enhancing application flexibility.
  • High Light Transmission: Effectively transmits light, maximizing efficiency and ensuring even distribution, with extended reach.
  • Precision Machining: Precision machining ensures accurate light transmission, enhancing the overall lighting performance.
  • Cost-Effective: With a more competitive price compared to traditional convex lenses, the Fresnel lens offers high value for money.

FAQ

Q1: What is a Machine Vision LED Fresnel Lens used for?
A: It is used to shape and control light in machine vision systems, improving image clarity, contrast, and detection accuracy in industrial applications.

Q2: Why use a Fresnel lens instead of a traditional optical lens?
A: Fresnel lenses offer similar optical performance while being thinner and lighter, making them ideal for compact and cost-efficient machine vision setups.

Q3: How does focal length affect machine vision performance?
A: The focal length determines how light is focused and distributed. A 230mm focal length helps achieve balanced illumination over medium to large inspection areas.

Q4: Can the lens be customized for different vision systems?
A: Yes, parameters such as size, groove pitch, focal length, and material can be customized to match specific machine vision requirements.





Applications

1. Inspection Systems: Widely used in LED floodlights, RGB floodlights, landscape lighting, signal lights, wall washers, and various other lighting fixtures.Used in automated inspection lines to enhance illumination consistency and contrast, helping cameras detect surface defects such as scratches, cracks, or contamination.

2. Recognition Systems: Improves light distribution for barcode reading, OCR systems, and object recognition by ensuring stable and controlled illumination across the field of view.


3. Positioning & Measurement: Provides controlled beam shaping for high-precision positioning tasks, such as robotic alignment, dimensional measurement, and automated assembly guidance.
 
4. High-Speed Production Lines: Maintains consistent optical performance under continuous operation, supporting high-speed imaging and reducing error rates in mass production environments.


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